Lincoln Electric IM355-C Uživatelský manuál

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IM355-C
June, 2010
)165CH5?5=4B>=/>D
Lincoln arc welding equipment
is designed and built with safe-
ty in mind. However, your
overall safety can be increased
by proper installation. . . and
thoughtful operation on your
part. %T$%*$)*""
%&(*%((&(*)
'+&#$*-*%+*
($*)#$+"
$*)*/&(+
*%$)%$*$
*(%+%+*And, most
importantly, think before you
act and be careful.
%&(*%(U)#$+"
For use with machines having Code Numbers: 1=42>E5
LN-9 GMA and LN-9F GMA Wire Feeder
Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
World's Leader in Welding and Cutting Products
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Strany 1 - %&(*%(U)#$+"

IM355-CJune, 2010)165CH5?5=4B>=/>DLincoln arc welding equipmentis designed and built with safe-ty in mind. However, youroverall safety can

Strany 2 - <1H2541=75A>DB

$)*""*%$ "$#1=4"$#-9A55545A*$")&*%$)$&+*&%-(Supplied by power source:

Strany 3 - ARC RAYS can burn

$)*""$*"$#(%""$(%""#%")**$*-((")*$Both the 2-Roll and 4-Roll

Strany 4

(%+*$*"*(%The electrode supply may be either from reels, Readi-Reels, spools, or bulk packaged drums or reels.Observe the foll

Strany 5 - #*+(*N(())+(

$)*""*%$ "$#1=4"$#-9A55545A+(P)*($(""#&%$$*$*&%-($&

Strany 6 - Thank You

Figure A.9 is a connection diagram for connecting theLN-9 GMA to V300 power sources. The connection ismade with a K596 cable assembly, which h

Strany 7 - *"%%$*$*)

$)*""*%$ "$#1=4"$#-9A55545AFIGURE A.4 – CONNECTION OF LN-9 GMA TO DC-250, DC-400, and CV/CVI POWER SOURC

Strany 8 - (cont’d)

$)*""*%$ "$#1=4"$#-9A55545AFIGURE A.5 – CONNECTION OF LN-9 GMA TO DC-600 POWER SOURCESAbove diagram show

Strany 9

$)*""*%$ "$#1=4"$#-9A55545AFIGURE A.6 – CONNECTION OF LN-9 GMA TO DC-1000 POWER SOURCESAbove diagram sho

Strany 10 - $)*""*%$

$)*""*%$ "$#1=4"$#-9A55545AFIGURE A.7 – CONNECTION OF LN-9 GMA TO PULSE POWER 500 POWER SOURCESAbove dia

Strany 11

$)*""*%$ "$#1=4"$#-9A55545AFIGURE A.8 – CONNECTION OF LN-9 GMA TO IDEALARC R3S-400, R3S-600, R3S-800 P

Strany 12

%($$?>F5A545@D9?<5=C1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be ru

Strany 13

$)*""*%$ "$#1=4"$#-9A55545AFIGURE A.9 – CONNECTION OF LN-9 GMA TO V300 POWER SOURCESN.A. Welding cabl

Strany 14

$)*""*%$ "$#1=4"$#-9A55545A#$(%+$$LN-9 GMA wire feeders are grounded to the powerso

Strany 15

$)*""*%$ "$#1=4"$#-9A55545A%$$*$*+$"*%*-((A variety of gun and cable a

Strany 16

%%!$+&#)"$)/"$( <1H 5G?;>45 9641<1754• Gas under pressure is explosive. •· Always keep gas cyl

Strany 17

"$#1=4"$#-9A55545A%&(*$$)*(+*%$)Read and understand this entire section of operatinginstructions op

Strany 18

$(")(&*%$The LN-9 GMA 2-Roll and 4-Roll semiautomatic wirefeeder models feature the precise "set and forget" dig-i

Strany 19

%$)*$*,%"*&%-()%+()The following welding system power sources are avail-able for use with all LN-9 GMA models:The Idealarc®DC-25

Strany 20

%&(*%$ "$#1=4"$#-9A55545A%$*(%")$)**$)Operator controls for LN-9 GMA models are shown inFigure B.3

Strany 21

+(P-((%$*(%")%("$#%&(*%$ "$#1=4"$#-9A55545A

Strany 22

%&(*%$ "$#1=4"$#-9A55545A+(P-((%$*(%")%("$#

Strany 23

)*/99 99ARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the a

Strany 24 - %&(*%$

%&(*%$ "$#1=4"$#-9A55545A(+*(!($(%+$$"&(%**%("& ()* )-*

Strany 25

If such a grounding lead fault occurs, the meter will stillbe on and will be reading. The trigger circuit will notoperate, however. To release

Strany 26

(,(%""$)*""*%$$$ (, (%"") %( (%""-(()To change drive rolls on a 2-roll

Strany 27

CLAMPING COLLARDRIVEROLLHALVESSPACER(IF REQ'D)KEYOUTPUTSHAFTGUIDE TUBE DETAILOUTGOINGGUIDE TUBEINSERTOUTGOINGGUIDE TUBELARGERADIUSDRIVE

Strany 28

$$ (, (%"") %( (%""-(()To change drive rolls on a 4-roll wire feeder, refer toFigure B.6 and per

Strany 29

%&(*%$ "$#1=4"$#-9A55545ACLAMPINGCOLLARSPACER (IFREQUIRED)DRIVEROLLHALVESOUTGOINGGUIDE TUBEINSERTOUTGOINGGU

Strany 30

%&(*%$ "$#1=4"$#-9A55545A-("%$">149=71C>"2C>:7(5149(55;&

Strany 31

"%$*%"*%!)&%%"#*(%("!$$()"%"The Spindle should

Strany 32

"%$$"%")%$R)&$" !>A!-9A5(55;)C1=4 +)*"-(("(!The mount for

Strany 33

$"*(%$(! +)*#$*1. Turn the reel until the free end of the electrode isaccessible. 2. While tightly holding the electrode,

Strany 34

)*/999 999FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b

Strany 35

%&(*%$ "$#1=4"$#-9A55545A"(%""&())+()**$The idle roll pressure is set at the f

Strany 36

#!$*)*-"$ +)*$"$#()&%$)$)*(*$(*()*) +)**&%-()%+(>A1.

Strany 37

,%"*%$*(%"()&%$)The LN-9 GMA is provided with selectable voltage con-trol response. Proper setting depends on the power

Strany 38

#!$-"1. Inch the electrode through the gun and cable andthen cut the electrode within approximately 3/8" ofthe end of the contact ti

Strany 39

+."(/'+&#$*%$**)The power for 115 volt AC auxiliary equipment can beobtained from the terminals inside the LN-9 GMA con-trol

Strany 40

**$*-((")*$)The mounting hardware for mounting the stands isincluded with the LN-9 GMA. Screws and washers areinserted

Strany 41

+$,()"-((")*$!Includes a 2" (51mm) O.D. Spindle with adjustablebrake and two locations for mounting

Strany 42

-(())%()+($!*#(!*!Provides a precise control of the electrode burnbackat the end of the weld. Prevents crater sticking

Strany 43

))%() "$#1=4"$#-9A55545A#*#(!*!Provides the following functions:1. Preflow Control - Provides flow

Strany 44 - ))%()

))%() "$#1=4"$#-9A55545A)-,"&"*%(#!For all LN-9 GMA wire reel stand combinatio

Strany 45

)*/9E 9E&(K+*%$))S(*KPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques

Strany 46

!#$*)&(*%(The K58 is a permanent magnet type separatordesigned to fit the top of the standard fill funnel of thecontinuous flux

Strany 47

))%() "$#1=4"$#-9A55545A*"P(,(%""$+*+!*)-9A5)9I5!9C(>;; (>;;

Strany 48

)*/&(+*%$)"*(T)%!31=:9;;• Only qualified personnel shouldperform this maintenance.• Turn the input supply powerOFF at

Strany 49

+$$"#$*$$For instructions on periodic maintenance for the weld-ing gun and cables, refer to the manual for your specif-ic model o

Strany 50

The following Figures D.2 and D.3 should serve as aguide to determine if a particular gun or switch can beconnected to the LN-9 GMA and LN-9F GMA.Q

Strany 51

*(%+")%%*$ "$#1=4"$#-9A55545AIf for any reason you do not understand the test procedures or are unable to pe

Strany 52 - #$*$$

*(%+")%%*$ "$#1=4"$#-9A55545A&(%"#))/#&*%#)Drive rolls turn but wire will not feed,or wire

Strany 53

*(%+")%%*$ "$#1=4"$#-9A55545A&(%"#))/#&*%#)Gun trigger will not feed wire. Digitalmeter is

Strany 54

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