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Lincoln Electric 405M Uživatelský manuál

Procházejte online nebo si stáhněte Uživatelský manuál pro Svařovací systém Lincoln Electric 405M. Lincoln Electric 405M User's Manual Uživatelská příručka

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POWER WAVE
®
405M
OPERATOR’S MANUAL
For use with machines Code 11379, 11491
IM917-A
June, 2009
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
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• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Copyright © Lincoln Global Inc.
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Shrnutí obsahu

Strany 1 - POWER WAVE

POWER WAVE®405MOPERATOR’S MANUALFor use with machines Code 11379, 11491IM917-AJune, 2009Safety Depends on YouLincoln arc welding and cuttingequipment

Strany 2 - MAGNETIC FIELDS

A-1INSTALLATIONPOWER WAVE® 405MA-1TECHNICAL SPECIFICATIONS -POWER WAVE® 405MINPUT AC VOLTAGE & DC OUTPUTOUTPUT CABLES, CONNECTIONS AND LIMITATIONS

Strany 3 - FUMES AND GASES

A-2INSTALLATION POWER WAVE® 405MA-2SELECT SUITABLE LOCATIONThe Invertec POWER WAVE® 405M will operate inharsh environments. Even so, it is importan

Strany 4

Output connections on some POWER WAVE®s aremade via 1/2-13 threaded output studs locatedbeneath the spring loaded output cover at the bottomof th

Strany 5 - REDRESSEUR

A-4INSTALLATION POWER WAVE® 405MA-4VOLTAGE SENSINGThe best arc performance occurs when thePowerWaves have accurate data about the arc condi-ti

Strany 6 - L10093 3-1-96H

A-5INSTALLATION POWER WAVE® 405MA-5POWER WAVE® TO SEMI-AUTOMATICPOWER FEED WIRE FEEDER INTERCON-NECTIONS The POWER WAVE® 405M and semi-automaticPo

Strany 7

A-6INSTALLATION POWER WAVE® 405MA-6CONFIGURING THE SYSTEMThe power source will “Auto Map” the system eliminat-ing most of the need to set DIP switch

Strany 8 - Thank You

A-7INSTALLATION POWER WAVE® 405MA-7In this case the individual feed heads need to be assigned to the dual head control and the POWER WAVE®405M auto

Strany 9 - TABLE OF CONTENTS

CONTROL CABLE SPECIFICATIONSIt is recommended that genuine Lincoln control cablesbe used at all times. Lincoln cables are specificallydesigned for

Strany 10 - INSTALLATION

A-9INSTALLATION POWER WAVE® 405MA-9 MULTIPLE ARC UNSYNCHRONIZED SENSE LEAD AND WORK LEAD PLACEMENT GUIDELINES

Strany 11

A-10INSTALLATION POWER WAVE® 405MA-10I / O RECEPTACLE SPECIFICATIONSTABLE A.2WIRE FEEDER RECEPTACLE PIN LEAD# FUNCTIONA 53 Communication Bus LB 54

Strany 12

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

Strany 13

GENERAL DESCRIPTIONThe POWER WAVE® 405M semi-automatic powersource is designed to be a part of a modular, multi-process welding system. Depending

Strany 14

POWER WAVE® 405M – Semi-AutomaticOperationPOWER WAVE® 405M can only be used withArcLink compatible Power Feed M semi-automaticwire feeders.

Strany 15

WELDING ADJUSTMENTSAll adjustments are made on the system componentknown as the User Interface (Control Box), which con-tains the switches, knobs, an

Strany 16 - POWER WAVE® 405M

Non Synergic CV:This type of CV mode behaves more like a conven-tional CV power source. Voltage and WFS are inde-pendent adjustments. Therefore to

Strany 17

B-5OPERATIONB-5PULSE WELDINGPulse welding procedures are set by controlling anoverall "arc length" variable. When pulse welding, thearc

Strany 18

B-6OPERATIONB-6BENEFITS OF PULSE ON PULSE FROMLINCOLN ELECTRIC• Excellent appearance of the weld bead• Improved cleaning action• Reduced porosityTable

Strany 19

B-7OPERATIONB-7POWER WAVE® 405MPOWER MODE™The Power Mode™ process was developed byLincoln to maintain a stable and smooth arc at lowprocedure set

Strany 20 - OPERATION

C-1ACCESSORIESC-1OPTIONAL EQUIPMENTFACTORY INSTALLEDNone Available.FIELD INSTALLED K940-Work Voltage Sense Lead KitK1764-1-Undercarriage*K1838-1-Valet

Strany 21

D-1MAINTENANCED-1POWER WAVE® 405MSAFETY PRECAUTIONSCAPACITOR DISCHARGE PROCEDURE1. Obtain a power resistor (25 ohms, 25 watts).2. Hold resistor body w

Strany 22

E-1TROUBLESHOOTINGE-1POWER WAVE® 405MIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, co

Strany 23

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

Strany 24

E-2TROUBLESHOOTINGE-2POWER WAVE® 405MUSING THE STATUS LED TOTROUBLESHOOT SYSTEM PROBLEMSThe POWER WAVE® / Power Feed are best diag-nosed as a system

Strany 25

E-3TROUBLESHOOTINGE-3POWER WAVE® 405MObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test pro

Strany 26

E-4TROUBLESHOOTINGE-4POWER WAVE® 405MObserve all Safety Guidelines detailed throughout this manualTROUBLESHOOTING GUIDE Observe Safety Guidelinesdetai

Strany 27 - ACCESSORIES

E-5TROUBLESHOOTINGE-5POWER WAVE® 405MObserve all Safety Guidelines detailed throughout this manualTROUBLESHOOTING GUIDE Observe Safety Guidelinesdetai

Strany 28 - MAINTENANCE

E-6TROUBLESHOOTINGE-6POWER WAVE® 405MObserve all Safety Guidelines detailed throughout this manualTROUBLESHOOTING GUIDE Observe Safety Guidelinesdetai

Strany 29 - TROUBLESHOOTING

E-7TROUBLESHOOTINGE-7POWER WAVE® 405MObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test pro

Strany 30

F-1WIRING DIAGRAMSF-1POWER WAVE® 405MNOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The

Strany 31

F-2DIAGRAMSF-2POWER WAVE® 405MNOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specif

Strany 32

F-3CONNECTION DIAGRAMF-3POWER WAVE® 405MConnection Diagram Semi-automatic "Simple System"(Electrode Positive, CV/Pulse Configuration shown)

Strany 33

F-4DIMENSION PRINTF-4POWER WAVE® 405M14.7912.443.4421.6027.825.5010.00MOUNTING HOLE LOCATIONSM1952713.101/4-20 NUT (4 PLACES)NOTE: MOUNTING SCREWS CA

Strany 34

iiiSAFETYiiiFOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b.

Strany 35

NOTES POWER WAVE® 405M

Strany 36 - WIRING DIAGRAMS

NOTES POWER WAVE® 405M

Strany 37 - DIAGRAMS

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

Strany 38 - CONNECTION DIAGRAM

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

Strany 39 - DIMENSION PRINT

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

Strany 40 - NOTES

ivSAFETYivMar. ‘93PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques q

Strany 41

vSAFETYvElectromagnetic Compatibility (EMC)ConformanceProducts displaying the CE mark are in conformity with European Community Council Directive of 3

Strany 42

viSAFETYviElectromagnetic Compatibility (EMC)The size of the surrounding area to be considered will depend on the structure of the building and othera

Strany 43

viiviiThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as

Strany 44

viiiviiiTABLE OF CONTENTSPageInstallation ..........................Secti

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