CLASSIC ®III & CLASSIC ®III D OPERATOR’S MANUALFor Machines with Code Numbers 10033, 10061, 10072 or 10156Supersedes IM482IM529-AOctober, 1999S
A-3INSTALLATIONCLASSIC III AND IIIDA-3PRE-OPERATION INSTALLATIONExhaust Spark ArresterSome federal, state or local laws may require thatengines be equ
A-4INSTALLATIONCLASSIC III AND IIIDA-4Lift BailA lift bail is provided for lifting with a hoist.Trailer (See Optional Features) If the user adapts
A-5INSTALLATIONCLASSIC III AND IIIDA-5PRE-OPERATION SERVICEREAD the engine operating and maintenance instruc-tions supplied with this machine.OilThis
B-1OPERATIONB-1ENGINE OPERATIONOperate the welder with the doors closed. Leavingthe doors open changes the designed air flow and cancause overheating
B-2OPERATIONB-2CLASSIC III AND IIIDWELDER OPERATIONDuty CycleThe NEMA output rating of the Classic III &Classic III D are each 300 amperes at 32 a
B-3OPERATIONB-3------------------------------------------------------------------------MOVING PARTS can injure.• Keep guards in place.• Keep away from
B-4OPERATIONB-4CLASSIC III AND IIIDIMPORTANT: 1/2” clearance between the FLEXIBLEHOSE and the fuel tank edge is required. Also 2”clearance between FLE
C-1ACCESSORIESC-1CLASSIC III AND IIIDOPTIONAL FEATURES (Field Installed)Accessory Set (K703) - Includes electrode and workcables, headshield, work cla
D-1MAINTENANCED-1MAINTENANCEGeneral Instructions1. Blow out the welder and controls with an air hoseat least once every two months. In particularly d
D-2MAINTENANCED-2Replace brushes when they wear within 1/4” of thepigtail. A complete set of replacement brushes shouldbe kept on hand. Lincoln brus
FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.
D-3D-3CLASSIC III AND IIIDENGINE SERVICEHours Between ServicingDaily 50250 500Maintenance Item Type or CapacityI Engine Oil (1)R Engine Oil (1) 7
E-1TROUBLESHOOTINGCLASSIC III AND IIIDE-1If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely
E-2TROUBLESHOOTINGCLASSIC III AND IIIDE-2WELDER TROUBLESHOOTINGTROUBLE CAUSES WHAT TO DO1. Machine fails to hold a. Rough or dirty commutator. a. Comm
E-3TROUBLESHOOTINGCLASSIC III AND IIIDE-3ELECTRONIC IDLER TROUBLESHOOTING GUIDEEngine Will Not Return to Idlein Approximately 15 SecondsSet Idler Co
E-4TROUBLESHOOTINGCLASSIC III AND IIIDE-4ENGINE TROUBLESHOOTING - (TM27 Gasoline Engine Only)TROUBLE CAUSES WHAT TO DO1. Engine fails to start a. Out
E-5TROUBLESHOOTINGCLASSIC III AND IIIDE-5ENGINE TROUBLESHOOTING - (TM27 Gasoline Engine Only)TROUBLE CAUSES WHAT TO DO7. Large decrease in speed. a. M
F-1DIAGRAMSF-1CLASSIC III AND IIIDCONTROL PANEL COMPONENTSSHOWN AS VEIWED FROM REAR.LEAD COLOR CODE B-BLACKG-GREENN-BROWNBR+-+-YRWBBUUSLIP RINGSTO IRO
F-2DIAGRAMSF-2CLASSIC III AND IIIDCONTROL PANEL COMPONENTSLEAD COLOR CODE B-BLACKG-GREENN-BROWNBR+-+-YRWBBUUSLIP RINGSTO IRONRNA54321ALTERNATORAUXILIA
F-3DIAGRAMSF-3CLASSIC III AND IIIDPART NO.WELDER A BCDEFGHS10766-5JKCLASSIC III & IIIDS107662-18-94METRIC cm (ENGLISH in.)168.3(66.25)146.6(57.70)
NOTESCLASSIC III AND IIID
iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld
NOTESCLASSIC III AND IIID
Now Available...12th EditionThe Procedure Handbook of Arc WeldingWith over 500,000 copies of previous editions publishedsince 1933, the Procedure Hand
WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC
WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE
• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB
FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ
ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parra
Thank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much p
viTABLE OF CONTENTSPageInstallation...
A-1CLASSIC III AND IIIDA-1INSTALLATIONTECHNICAL SPECIFICATIONS – CLASSIC III AND IIIDMachineProductNameClassic IIIOrderingInformationK1428-2CSA@w/o W
A-2INSTALLATIONCLASSIC III AND IIIDA-2GENERAL DESCRIPTIONThe Classic®III and Classic®III D are heavy duty,engine driven, DC arc welding power sources
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