Lincoln Electric SAE-400 Uživatelský manuál

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OPERATOR’S MANUAL
SAE-400 SEVERE DUTY
DC ARC WELDING POWER SOURCE
IM727
January, 2005
For use with machines having Code Number: 10856
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built with
safety in mind. However, your overall
safety can be increased by proper
installation ... and thoughtful opera-
tion on your part. DO NOT
INSTALL, OPERATE OR REPAIR
THIS EQUIPMENT WITHOUT
READING THIS MANUAL AND
THE SAFETY PRECAUTIONS
CONTAINED THROUGHOUT.
And, most importantly, think before
you act and be careful.
R
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Copyright © 2005 Lincoln Global Inc.
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Strany 1 - SAE-400 SEVERE DUTY

OPERATOR’S MANUALSAE-400 SEVERE DUTYDC ARC WELDING POWER SOURCE IM727January, 2005For use with machines having Code Number: 10856Safety Depends o

Strany 2 - MAGNETIC FIELDS

A-3INSTALLATIONSAE-400 SEVERE DUTYA-3HIGH ALTITUDE OPERATIONAt higher altitudes, output derating may be necessary.As a rule of thumb, derate the welde

Strany 3 - FUMES AND GASES

A-4INSTALLATIONA-4SAE-400 SEVERE DUTYBATTERY CONNECTIONWARNING: Use caution as the electrolyte is a strongacid that can burn skin and damage eyes.Remo

Strany 4

A-5INSTALLATION SAE-400 SEVERE DUTYA-5WELDING OUTPUT CABLESWith the engine off, connect the electrode and workcables to the studs provided. These co

Strany 5 - REDRESSEUR

B-1OPERATIONB-1WELDING SPARKS can causefire or explosion.• Do not weld near flammable material .• Do not weld on containers that haveheld flammable ma

Strany 6 - Thank You

B-2OPERATIONB-2DESIGN FEATURES AND ADVANTAGESFOR STICK WELDING• Excellent DC constant current output for stick weld-ing applications.• Continuous adj

Strany 7 - TABLE OF CONTENTS

B-3OPERATIONB-3ENGINE CONTROLSIGNITION SWITCHWhen placed in the “ON” position, this switch ener-gizes the fuel solenoid. When placed in the “OFF” posi

Strany 8

B-4OPERATIONB-4WELDER CONTROLSPOLARITY SWITCHTurn the Arc Polarity switch to electrode positive orelectrode negative as required for each particularap

Strany 9

B-5OPERATIONB-5ENGINE OPERATIONDo not adjust the high idle engine speed (rpm)above the factory setting specification.---------------------------------

Strany 10 - INSTALLATION

C-1ACCESSORIESC-1OPTIONAL FIELD INSTALLEDACCESSORIESK802-D Power Plug Kit - Kit includes male plugs foreach auxiliary receptacle.K767-1 Trailer - A 4-

Strany 11

D-1MAINTENANCED-1ELECTRIC SHOCK can kill.● Do not touch electrically live partssuch as output terminals or inter-nal wiringENGINE EXHAUST can kill.● U

Strany 12

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

Strany 13 - OPERATION

D-2MAINTENANCED-2BEARING MAINTENANCEThis welder is equipped with a double-shielded ball bearinghaving sufficient grease to last indefinitely under nor

Strany 14

D-3MAINTENANCED-31. Close the fuel shutoff valve located on the fuelstrainer mounted to the under side of the fuel tank.2. Unscrew the cap ring locate

Strany 15

D-4MAINTENANCED-4SPARK ARRESTORFor machines with separate spark arresting unit:Service the spark arrestor every 100 hours of opera-tion or twice a ye

Strany 16

E-1TROUBLESHOOTINGE-1SAE-400 SEVERE DUTYIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely,

Strany 17

E-2TROUBLESHOOTINGE-2SAE-400 SEVERE DUTYObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test

Strany 18 - ACCESSORIES

E-3TROUBLESHOOTINGE-3SAE-400 SEVERE DUTYObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test

Strany 19 - MAINTENANCE

E-4TROUBLESHOOTINGE-4SAE-400 SEVERE DUTYObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test

Strany 20

F-1WIRING DIAGRAMSSAE-400 SEVERE DUTYF-1NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. Thes

Strany 21

SAE-400 SEVERE DUTYF-2WIRING DIAGRAMSF-2NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. Thes

Strany 22

SAE-400 SEVERE DUTYF-3DIMENSION PRINTF-3M8869-235/0128.0024.5027.1222.0022.146.0039.6950.138.9069.7577.0081.2583.0038.5063.06.883.008.126.3126.75CENTE

Strany 23 - TROUBLESHOOTING

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

Strany 24

SAE-400 SEVER DUTYNOTES

Strany 25

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

Strany 26

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

Strany 27 - WIRING DIAGRAMS

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

Strany 28

iiiSAFETYiiiFOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b.

Strany 29 - M8869-23

ivSAFETYivMar. ‘93PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques q

Strany 30 - SAE-400 SEVER DUTY

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product •••as much

Strany 31

viTABLE OF CONTENTSSAE-400 SEVERE DUTYviPageInstallation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strany 32

A-1INSTALLATION SAE-400 SEVERE DUTYA-1TECHNICAL SPECIFICATIONS - SAE-400 SEVERE DUTYMake/Model Description Speed (RPM) Displacement Starting Capacit

Strany 33

A-2INSTALLATION SAE-400 SEVERE DUTYA-2Read this entire installation section before youstart installation.SAFETY PRECAUTIONSDo not attempt to use thi

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