Lincoln Electric K2188-1 Návod k použití a péči

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WELD-PAK HD
IMT768-A
January, 2010
22801 St. Clair Ave. Cleveland, Ohio 44117-1199 U.S.A.
Tel. 216.481.8100
WEB SITE: www.lincolnelectric.com
Safety Depends on You
Lincoln arc welding and cutting equipment is designed and
built with safety in mind. However, your overall safety can be
increased by proper installation ... and thoughtful operation
on your part. DO NOT INSTALL, OPERATE OR REPAIR
THIS EQUIPMENT WITHOUT READING THIS MANUAL
AND THE SAFETY PRECAUTIONS CONTAINED
THROUGHOUT. And, most importantly, think before you act
and be careful.
OPERATOR’S MANUAL
MANUAL DE OPERACIÓN
MANUEL DE L’OPÉRATEUR
La Seguridad Depende de Usted
Los equipos de corte y soldadura al arco Lincoln han sido
diseñados y construidos teniendo en cuenta su seguridad.
No obstante, ésta se verá incrementada si la instalación se
realiza correctamente, y si pone atención en el manejo de
los mismos. NO INSTALE, UTILICE O REPARE ESTE
EQUIPO SIN ANTES HABER LEIDO ESTE MANUAL Y LAS
MEDIDAS DE SEGURIDAD QUE CONTIENE. Y, lo más
importante, piense antes de actuar, y tenga mucho cuidado.
La sécurité dépend de vous
Le matériel de soudage et de coupage à l'arc Lincoln est
conçu et construit en tenant compte de la sécurité. Toutefois,
la sécurité en général peut être accrue grâce à une bonne
installation... et à la plus grande prudence de votre part. NE
PAS INSTALLER, UTILISER OU RÉPARER CE MATÉRIEL
SANS AVOIR LU CE MANUEL ET LES MESURES DE
CURI QU'IL CONTIENT. Et, par dessus tout,
réfléchissez avant d'agir et exercez la plus grande prudence.
TABLE OF CONTENTS
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Technical Specification . . . . . . . . . . . . . . . . . . . . . .A-1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1
Learn to Weld . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-11
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .E-1
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-1
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-2
TABLA DE CONTENIDO
Seguridad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Especificaciones Técnicas . . . . . . . . . . . . . . . . . . . . .A-1
Instalación . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2
Operación . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1
Aprendiendo a Soldar . . . . . . . . . . . . . . . . . . . . . . . . .B-11
Accesorios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1
Mantenimiento . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1
Localización de averías . . . . . . . . . . . . . . . . . . . . . . .E-1
Diagramas de cableado . . . . . . . . . . . . . . . . . . . . . . .F-1
Partes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-2
TABLE DES MATIÈRES
Sécurité....................................................................2
Fiche technique .......................................................A-1
Installation ...............................................................A-2
Fonctionnement .......................................................B-1
Apprentissage du soudage......................................B-11
Accessoires..............................................................C-1
Entretien...................................................................D-1
Dépannage ..............................................................E-1
Schéma de câblage.................................................F-1
Pièces ......................................................................F-2
Date of Purchase:
Serial Number:
Code Number:
Model:
Where Purchased:
Copyright © 2007 Lincoln Global Inc.
For use with machines having Code Numbers:
Para el uso con las máquinas que tienen números de código:
Pour l'usage avec des machines ayant des numéros de code :
10949. 11206
}
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Shrnutí obsahu

Strany 1 - WELD-PAK HD

WELD-PAK HDIMT768-AJanuary, 201022801 St. Clair Ave. Cleveland, Ohio 44117-1199 U.S.A.Tel. 216.481.8100WEB SITE: www.lincolnelectric.comSafety Depends

Strany 2 - SÉCURITÉ

INSTALLATIONINSTALACIÓNINSTALLATIONSELECT SUITABLE LOCATIONPlace the machine on a secure, level surface or recom-mended undercarriage. The machine may

Strany 3 - SAFETY SEGURIDAD SÉCURITÉ

A-4INSTALLATION INSTALACIÓN INSTALLATIONREQUIREMENTS FOR MAXIMUM OUTPUTA line cord with a 15 amp, 125 volt, three-prong plug (NEMAType 5-15P) is facto

Strany 4

B-1Lea todo el manual antes de instalar u operarla Máquinas.PRECAUCIONES DE SEGURIDADLA DESCARGA ELÉCTRICA puede causar lamuerte• No toque las partes

Strany 5

B-2RECOMMENDED PROCESSESThe machine can be used for welding carbon and low-alloysteel through the self-shielded, Innershield electrodeprocess.OPERATIO

Strany 6

B-3CONTROLS AND SETTINGSFIGURE B.1Refer to Figure B.1.1. Power ON/OFF Switch -When the power is ON thewelding output and wire feeder are ON (“hot”) wh

Strany 7

B-43. Deslice el resorte dentro de la bobina, luego presione elseguro de la bobina, girándolo hacia la derecha paraasegurar el ensamble de la bobina e

Strany 8 - FICHE TECHNIQUE

B-59. The spring loaded thumbscrew on the idle roll armadjusts the pressure on the wire. Adjust pressure by turn-ing the thumbscrew to prevent spool o

Strany 9

B-6MAKING A WELDFIGURE B.5 – WELDING SETUPREAD the LEARNING TO WELD section of this manualprior to making your first weld. Also, refer to Table B.1 an

Strany 10 - INSTALACIÓN

B-7OPERATION OPERACIÓN FONCTIONNEMENTTable B.1 is on the inside case door of this machine for quickreference of welding procedures.TABLE B.1

Strany 11

B-8OPERATIONOPERACIÓNFONCTIONNEMENTTABLE B.1Alambre deSoldaduraPunta de ContactoRodillo impulsorArrastre "Horizontal"Sold. de Filetemantenga

Strany 12 - ADVERTENCIA

2ARC WELDING CAN BE HAZARDOUS. PROTECT YOUR-SELF AND OTHERS FROM POSSIBLE SERIOUS INJURYOR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEAR-ERS SHOULD CONSUL

Strany 13 - FONCTIONNEMENT

B-9OPERATION OPERACIÓN FONCTIONNEMENTTABLE B.1Fil SoudureBout de ContactEntra nement du filHorizontal: "Tirer" de faconSoudure d’anglePendan

Strany 14 - OPERACIÓN

B-10CLEANING TIP AND NOZZLEClean the contact tip and nozzle to avoid arc bridgingbetween them. Bridging can result in a shorted nozzle, poorwelds and

Strany 15 - Entraînement du fil

B-11LEARNING TO WELDNo one can learn to weld simply by reading about it. Skillcomes only with practice. The following pages will help theinexperienced

Strany 16 - OPERACIÓN FONCTIONNEMENT

B-12Fumes and slag generated fromInnershield type electrodes recom-mended for use with this weldingmachine can be toxic.• Avoid contact with eyes and

Strany 17 - MAKING A WELD

B-13The “arc stream” is seen in the middle of the picture. This isthe electric arc created by the electric current flowing throughthe space between th

Strany 18 - TABLE B.1

B-14COMMON METALSMost metals found around the farm, small shop or home are low car-bon steel, sometimes referred to as mild steel. Typical items madew

Strany 19

B-15ILEARNING TO WELAPRENDIENDO A SOLDAR APPRENTISSAGE DU SOUDAGEButt WeldsPlace two plates side by side, leaving a space approximate-ly one half the

Strany 20 - LISTE DES PIØCES

B-16Fillet WeldsWhen welding fillet welds, it is very important to hold the wireelectrode at a 45° angle between the two sides or the metalwill not di

Strany 21

B-17FIGURE B.13Vertical-down WeldingRefer to Figure B.14 Vertical-down welds are applied at afast pace. These welds are therefore shallow and narrowan

Strany 22 - APPRENTISSAGE DU SOUDAGE

B-18WELDING TECHNIQUES FOR THESELF-SHIELDED FCAW PROCESSFour simple manipulations are of prime importance whenwelding. With complete mastery of the fo

Strany 23

3ELECTRIC AND MAGNETICFIELDSmay be dangerous3.a. Electric current flowing through anyconductor causes localized Electricand Magnetic Fields (EMF). Wel

Strany 24

B-193. The Correct Contact Tip To Work Distance(CTWD)The Contact tip to work distance (CTWD) is the distancefrom the end of the contact tip to the end

Strany 25

B-20Helpful Hints1. For general welding, it is not necessary to weave the arc.Weld along at a steady pace. You will find it easier.2. When welding on

Strany 26 - ILEARNING TO WEL

B-214. After you strike the arc, practice the correct electricalstickout. Learn to distinguish it by its sound.5. When you are sure that you can hold

Strany 27 - Soudage en position verticale

B-22TROUBLESHOOTING WELDSGood welds have excellent appearance.To Eliminate Porosity (in order of importance):1. Decrease voltage.2. Increase stickout.

Strany 28

B-23To Reduce Spatter (in order of importance):1. Increase voltage.2. Increase drag angle.3. Decrease stickout.4. Increase WFS (wire feed speed).5. De

Strany 29

C-1ACCESSORIESINNERSHIELD WELDING WIRENR-211-MP Innershield welding wire - .035” (0.9 mm) diam-eter flux-cored electrode.CONSUMABLE PARTSThe following

Strany 30 - (CTWD) 10 mm (3/8 pulg.)

D-1SAFETY PRECAUTIONSELECTRIC SHOCK can kill.• Disconnect input power by remov-ing plug from receptacle beforeworking inside WELD-PAK HD. Useonly grou

Strany 31 - FIGURA B.18

NETTOYER LA GAINE DE LA TORCHE• Débrancher la machine ou mettre l’interrupteur decourant sur « OFF » (« O »).• Retirer la buse et le tube contact de l

Strany 32 - FIGURE B.19

D-3MAINTENANCE MANTENIMIENTO ENTRETIENCOMPONENT REPLACEMENTPROCEDURESFIGURE D.1 – CONTACT TIP REPLACEMENTCHANGING THE CONTACT TIP1. Refer to Figure D.

Strany 33

D-44. Replace the drive roll so that the desired groove is towardthe inside and visible.5. Replace the Thumbscrew and tighten.GUN ASSEMBLY REMOVAL1. U

Strany 34

4SAFETY SEGURIDAD SÉCURITÉWELDING SPARKS cancause fire or explosion.4.a. Remove fire hazards from the welding area. If thisis not possible, cover them

Strany 35 - ACCESSORIOS

Si la machine a des problèmes physiques ou élec-triques évidents.1. Contacter votre service après-vente local agréé Lincoln.Pas d’entraînement du fil,

Strany 36 - MESURES DE SÉCURITÉ

E-2Bead is too thick (intermittently).1. Travel speed is slow and/or inconsistent. Increaseand maintain a constant travel speed.2. Output heat range i

Strany 37 - MANTENIMIENTO

F-1M19904A.01WELDPAK HD -WIRING DIAGRAMWELDERINPUTCABLE1425M1WBG0IGREEN LEADPLUG 115VK3612231544VgHLM2redblack2112A264 22A135 2121X2X6X521X4/1X4/2X7X3

Strany 38 - GALET D’ENTRAÎNEMENT

F-2WELDERINPUTCABLES11425M1WBG0IGREEN LEADPLUG361223T1S2544VggLM2redblackX1X2X3X5X4X8X11X10X9X7X6M20243AWIRING DIAGRAMNOTE: This diagram is for refere

Strany 39

F-3PARTS PARTES PIÈCESPart Description Descripción de las partes Désignation des pièces Part NumberDiffuser Diffuser Diffuser S25351-1Drive Roll Retai

Strany 40

WELD-PAK HDNOTES

Strany 41 - TROUBLESHOOTING

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabic● Do not touch electrically live parts orelect

Strany 42 - FOR CODE 10949

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabic● Turn power off before servicing.● Desconecta

Strany 43 - FOR CODE 11206

World's Leader in Welding and Cutting Products

Strany 44 - PARTS PARTES PIÈCES

5ELECTRIC SHOCK can kill.5.a. The electrode and work (or ground)circuits are electrically “hot” when thewelder is on. Do not touch these “hot”parts wi

Strany 45

6FUMES AND GASEScan be dangerous.6.a.Welding may produce fumes and gaseshazardous to health. Avoid breathing thesefumes and gases.When welding, keep y

Strany 46

CYLINDER may explode ifdamaged.7.a. Use only compressed gas cylinderscontaining the correct shielding gas forthe process used and properly operat-ing

Strany 47

A-1TECHNICAL SPECIFICATIONS ESPECIFICACIONES TÉCNICASFuse Size Input Amps Power Cord20 Amp 20 15 Amp, 125VThree Prong Plug(NEMA Type 5-15P)Extension C

Strany 48

A-2IDENTIFY AND LOCATECOMPONENTSIf you have not already done so, unpack the WELD-PAK HDfrom its carton and remove all packing material around theWELD-

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